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Manufacturing

Supply Chain Intelligence

Manufacturing & Distribution

The Problem

  • A mid sized manufacturing company constantly firefighting supply chain issues—surprise stockouts, overstocked warehouses, and delayed shipments
  • Inventory was piling up, cash flow was tightening, and shortages still occurred because the team couldn’t see real demand shifts quickly enough
  • Relied on gut-feel ordering
  • Manual reporting cycles caused constant delays

The Solution

  • We built a predictive supply chain intelligence platform
  • AI forecasts demand 6 weeks ahead
  • Collected real-time data across ERP, manufacturing logs, distributor orders, and shipment records
  • Automated purchase order recommendations based on 7-, 14-, and 30-day forward demand
  • Executive dashboard visualizing bottlenecks, projected shortages, and capital wastage
  • Predictive forecasting model using historical demand, seasonality, promotional effects, and market signals
  • Inventory risk engine flagging SKUs at oversupply or stockout risk

The Outcomes

Stockout Incidents

14/month → 0-1/month

Annual Holding Cost Reduction

$210,000

Forecast Accuracy

70% → 94%

Technologies Used

Next.jsPostgreSQLSupabaseERP IntegrationPythonPower BI

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